In the manufacturing process of Mold products, there are a variety of common processing techniques. These processes not only ensure the accuracy and durability of the mold, but also improve manufacturing efficiency and product quality. The following are some common Mold products processing techniques:
Milling processing: Milling is an indispensable part of mold manufacturing. With a milling machine, excess material can be precisely removed to form various parts of the mold. Milling processing usually includes face milling, contour milling and slot milling, etc., which can meet the complex shape and high precision requirements of molds.
CNC machining: With the continuous development of CNC technology, CNC machining occupies an important position in mold manufacturing. CNC machining can achieve high-precision and high-efficiency cutting, and is especially suitable for processing mold parts with complex shapes and high precision requirements. CNC machining machines are usually equipped with automatic tool changing devices, which can complete multiple processes at one time, improving production efficiency.
Electrical discharge machining: Electrical discharge machining is a non-contact processing method, especially suitable for processing mold materials with high hardness and high wear resistance. Through the discharge between the electrode and the workpiece, excess material on the workpiece is removed. Electrical discharge machining can achieve high-precision, high-surface-quality processing effects, and is especially suitable for processing mold parts with complex shapes and small sizes.
Wire cutting: Wire cutting is a processing method that uses metal wires as tool electrodes to perform pulse discharge corrosion on the workpiece to remove excess material. Wire cutting is suitable for processing thin plates, narrow slits and complex-shaped mold parts, and has the characteristics of high precision and high efficiency.
Polishing and Grinding: In the final stages of mold manufacturing, polishing and grinding processes are often required. These processes can remove burrs, sharp angles and surface unevenness generated during processing, and improve the surface quality and accuracy of the mold. Polishing and grinding can be done manually or mechanically, depending on the material and precision requirements of the mold.
Assembly and debugging: After each part of the mold is processed, assembly and debugging are required. The assembly process needs to ensure the fit accuracy and position accuracy between various parts, and the debugging process needs to test whether the performance and accuracy of the mold meet the design requirements. Assembly and debugging are indispensable links in the mold manufacturing process and are of great significance to ensure the quality and performance of the mold.